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SUCCESS STORIES

AERONAUTICS

 

EMBRAER DEFESA & RADA

Manufacture and Assmbly of Modernized Cabling

for Boeing Aircraft (Douglas) AF-1/AF-1A Skyhawk {5 aircraft}

ERMA TECH was the EMBRAER and RADA qualified supplier for Manufacturing, Complementing, Integrated Testing, Production and Installation of FTI Wiring for Airplane Prototype Testing, Production of Wiring for Automated Test Interface (DITMCO). The scope of the contracted activities were:

  • Acquisition of parts and components for cabling manufacturing;

  • Materials and parts management provided by EMBRAER / RADA;

  • Laser cutting and marking of wires that meet aeronautical standards;

  • Manufacturing, termination and cabling testing provided by RADA (Israel);

  • Installation of all airplane cabling on the ERMA TECH facility and on the Client's facility;

  • Integrated tests (DITMCO) on the aircraft;

  • Final inspection;

  • Engineering Order implementation;

  • Repairs and rework, including electrical boxes, panels;

  • Issuance of Conformity Certificates (CoC) and Test Report;

  • Project management (progress KPI, quality) and local integration / RADA Support in Brazil.

AERONAUTICS TOOLING

 

EMBRAER

EMB-145 and EMB-190

  • Test Wiring / Interfaces (83 PNs) for the EMB-145 and (90 PNs) for the EMB-190;

  • Test interface assembly for all airplane systems (Power On, Fuel, Air Conditioning, Engine, etc.) for both programs;

  • SIT test rack assembly for both programs;

  • Equipment testing and simulation (WOW Simulator, Concertina Opening and Closing, Labophone, etc).

 

MSI, Lineage, Phenom 100 and 300

  • Design and Assembly of test interfaces (200 PNs) and for all airplane systems (Power On, Fuel, Air Conditioning, Engine, etc.) for all programs;

  • SIT test rack assembly for all programs;

  • Equipment testing and simulation (WOW Simulator, Concertina Opening and Closing, Labiophone, etc.) including the first hardware package shipped to Melbourne when US activities begin;

  • Design and manufacture of hydraulic and pneumatic tools for testing hoses, pipe clamps, pneumatic seats, sealing / fuel / hydraulic testing.

 

E2

  • Assembly of DITMCO interface wiring (tooling), turn-key solution, from design to manufacturing;

  • Assembly of SIT interface wiring, turnkey solution, from design to manufacturing;

  • SIT device assembly, turn-key solution, from design to manufacturing;

  • Test interface assembly for all airplane systems (Power On, Fuel, Air Conditioning, Engine, etc.);

  • Design and manufacture of hydraulic and pneumatic tools for testing hoses, pipe clamps, pneumatic seats, sealing / fuel / hydraulic testing.

 

DEFENSE

  Cliente:

    AVIBRAS

  Manufacture of Wiring, Cables and
ASTOS Vehicle Harnesses
(Artillery Saturation System)

  • Production of approximately 10,000 electric harnesses since 2016 for ammunition;

  • Approved for the production of 230 Part Numbers of Wiring Harnesses, Cables and Vehicle Electrical Harnesses;

  • Development of specific work instructions based on IPC-620 C best practices to meet AVIBRAS quality requirements;

  • Execution of automatic tests with WEE TECH test bench;

  • Local partnership with TE Connectivity, ensuring excellent cost x benefit.

Boeing Aircraft Generation Boxes and Avionics Manufacturing (Douglas) AF-1 / AF-1A Skyhawk {5 Aircrafts}

RADA partially produces the boxes in Israel, sends them to ERMA TECH Brasil to finalize production and apply Engineering Order Modification.

  • Material management;

  • Laser cutting and marking of wires;

  • Manufacture and installation of cabling;

  • Grounding Metallization;

  • Testing and inspection;

  • Delivery to final customer service and access to the EMBRAER system for handling non-compliance notes.

  Cliente:

    EMBRAER  DEFESA

Assembly and electrical installation and
Super Tucano Basic Trainer (BATD) subgroups

Performed in the facilities of Gavião Peixoto, with material and design provided by the customer.

 

  • Equipment Installation in Rack Control Loading System;

  • Assembly and installation of Replica Cockpit;

  • Equipment installation Visual system (TV).

  Client:

    RADA Electronic Industries

    (Israel)

LABOR ALLOCATION

  Client:

    Several Sectors

  • Outsourcing / Allocation of Manpower at Customer Site, Installation of Electrical Harnesses, Harnesses, Electrical Devices and Equipment Mechanical Installation;

 

  • Support and Consulting in Integration of Wiring and Electrical Equipment;

 

  • Installation of wiring harnesses, harnesses, electrical devices and equipment;

  • Mechanical installation.

  Client:

    EMBRAER

  • EGM: KC-390 RIG, allocation of 25 people for finalization and installation of wiring;

  • GPX: A4 plane, service bulletin application for maintenance, finishing and installation of electrical boxes and wiring.

  Clients:

     Airbus Transport International, Air France, Sabena Technics, Air Tahiti, Cyprus Airways

  • Maintenance Service Bulletin implementation

  Clients:

    Thales Alinea Space

  • Rio de Janeiro: Air Force site wiring rework on Ilha do Governador;

  • Brasilia: rework and maintenance of air base radar wiring.

  Client:

     ATR

  • ATR 72-500: allocation of 25 assemblers and technicians;

  • Cable Finishing / Retrofitting;

  • Installation of wiring harness, panels and boxes on the airplane;

  • Application of electrical modifications, repairs or maintenance on aircraft or their equipment.

  Client:

     Airbus

  • A350 and A380: allocation of 180 assemblers and technicians Wiring Finishing / Retrofitting;

  • Installation of wiring harness, panels and boxes on the airplane;

  • Work-Packages management of electrical installation at the application site;

  • Technical Support, Logistic Support, Production and Quality;

  • Application of electrical modifications, repairs or maintenance on airplanes or their equipment;

  • Assembly and production of wiring harness at Customer's site (Airbus Helicopters);

  • Assembly and installation of wiring harness and equipment on the Customer's site.

NAVAL

  Client:

    DCNS and STX

Cabling installation,

electrical harnesses, devices and equipment

Mechanical installation

U32, H33 and Barracuda Projects

RAIL

  Client:

    ALSTOM

Cabling installation, electrical harnesses, devices and equipment

Mechanical installation

NTV, RGV and Citadis projects

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